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Astro and Safari Maintenance and Repair/Routine Maintenance/Service Schedule for Cars & Trucks from Model 1997
Reference material by Wikibooks contributors. This retains its source identity and is not 411 news reporting.
Service Schedule for Cars & Trucks from Model 1997
Checklist for work order No: ..................... Date ..................................
NOTE: Engine oil and filter change every 7500 kilometers of diesel engines.
Service for every 15,000 kilometers or 1 year
Engine Room
Check - Air purifiers, filters, hoses and fittings
Check Throttle and kickdown wire
Check EGR, ESC, PCV, EECS, CDRV, EVRV systems (where applicable)
Check Fuel Tank Cap and hoses
Check - drive belts
Check - A/C system - function test
Check - Coolant level, fill if necessary (1), leakage
freezing point ............................
Check - diagnostic trouble codes
Check - Exhaust Values
Lubricants
Change - Engine oil and filter
Automatic Gearbox fluid - check level/fill
Power Steering - check fluid level/fill
Chassis - lubrication
Differential Brake - oil change (2)
Brake/clutch - Check fluid level/fill
Chassis, undercarriage
Disc Brake (front/rear) - Check
Braking systems, pipes and hoses - Leakage Check
Engine, gearbox, front and rear axles, the distribution box - leakage Check
Exhaust system - check
Check undercarriage: rust, steering linkage, front and rear suspension, dust protections/rubber seals - wear, damage or leakage
Air pressure of the tires - check / adjust
Check - Tire wear and tread depth
LF.... RF.... LR.... RR.... SPARE....
Body and interior
Lights, display, alarm systems, instruments - check. Headlights - adjustment
Windscreen and Headlamp washers Check/fill
Wiper Blade - check/Change
Check - Bodywork corrosion
Locks and hinges - Lubrication / function control
Run test: Check all systems for proper operation and performance
Additional service every 30,000 kilometers or 2 years
Air cleaner filter - change
Brake fluid - change
Interior Air Filter - Change
Rear drum brakes - check
Additional service every 60,000 kilometers or 4 years
Ignition Cables, distributor cap - check
PVC filter - change
Fuel Filter - change (if applicable)
Spark plugs - change (except platinum plugs)
Automatic gearbox fluid and filter - change (Not "Dexron III")
Coolant - change (except for "Dex-Cool") (1)
Front axle bearings - clean / regrease
Clutch Fork, ball joint - lubrication (if applicable)
Additional service every 165,000 kilometers or 11 years
Spark plugs - replacement (for platinum plugs)
Automatic gearbox fluid and filter - change (if "Dextron III")
Coolant - change (if "Dex-Cool") (1) (3)
Additional maintenance
Disc Brake front - Change
Disc Brake Rear - Change
Brake discs front - Change
Rear brake discs - Change
Brake drum rear, brake bands - Change
Rear Brake Drums, Brake Drums - Change
"Dex Cool" (orange) - must not be mixed with "normal" coolant fluid
At the first service maintenance
Any 165,000 kilometers, or 5 years
Remarks :_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Run test :_______________________________ (Signature)